Products & Solutions


Cross Car Beam

Material

Process

                                                                                                             Value chain

Weight

Characteristics

AM60

Magnesium high-pressure die-casting

Casting, machining

6.0 kg

A lot of casted features, Machining content is reduced to minimum 

Instrumentenquerträger_JLR_AM

Front Center Console

Material

Process

                                                                                                                   Value chain

Weight

Characteristics

MgAl5Mn (AM50)

Magnesium high-pressure die-casting

Casting, punching

2.48 kg

No machining, only punched, Integration of all fixing points (snap nuts), High stiffness

Grundträger_Mittelkonsole_Audi_vorne

Rear Center Console

Material

Process

                                                                                                             Value chain

Weight

Characteristics

MgAl5Mn (AM50)

Magnesium high-pressure die-casting

Casting, punching

2.14 kg

No machining, only punched, Integration of all fixing points (snap nuts), High stiffness

Grundträger_Mittelkonsole_Audi_hinten

Door Sill Frame Member

Material

Process

                                                                                                             Value chain

                                                                                                             Weight

Characteristics

AlSi10MnMg

Aluminium high-pressure die-casting

Casting, punching, machining, assembling

10.4 kg

Structure component made by a big die-casting machine with a high degree of vertical integration

Längsträger_Audi

Battery Housing

Material

Process

                                                                                                             Value chain

Weight

Characteristics

AlSi10MnMg

Aluminum high-pressure die-casting

Finished part

6.4 kg

Installation into vehicle without machining

Battery Housing

Rear Door Frame

Material

Process

                                                                                                             Value chain

                                                                                                                                                                                                                                     Weight

Characteristics

AlSi10Mg

Aluminium high-pressure die-casting

Casting, punching, heat treatment, laser cutting, assembling, flattening

5.4 kg

One of the largest die-castings body & structure parts, High-precision laser-cutting

Rear Door Frame

Front Door

Material

Process

                                                                                                        Value chain

                                                                                                                                                                                                                  

Weight

Characteristics

AlMg5Si2Mn / MgAl5Mn

Aluminium / magnesium high pressure die-casting

Casting, machining, grinding, laser cutting, spot welding, coating, assembling

3.9 / 1.7 kg

First aluminium structure component using the spot welding process Delta Spot as joining technology

Front Door

Center Console

Material

Process

                                                                                                             Value chain

                                                                                                           Weight

Characteristics

MgAl5Mn

Magnesium high-pressure die-casting

Casting, punching, shot blasting

2.02 kg

High integration of functions, Near net shape die-casting without machining  

Center Console

Front End Carrier

Material

Process

                                                                                                           Value chain

Weight

Characteristics

AM60

Magnesium high-pressure die-casting

Finished Part  

5.9 kg

Component length over 170 com

Front End Carrier

Shock Tower

Material 

Process

                                                                                                              Value chain

                                                                                                                                                                                                                                          Weight

Characteristics

AlSi10MnMg  

Aluminum high-pressure die-casting

Casting, punching, heat treatment, mechanical machining, laser-cutting

4,5 kg

High functional integration

Shock Tower

8HP-Transmission Housing

Material

Process

                                                                                                             Value chain

                                                                                                           Weight

Characteristics

AlSi9Cu3

Aluminum high-pressure die-casting

Casting, punching, shot blasting, machining

15.2 kg

Cast-in 3D-bended steel tubes, Complex finish machining

8HP-Transmission Housing

Converter Housing

Material

Process

                                                                                                         Value chain

Weight

Characteristics

AlSi9Cu3

Aluminum high-pressure die-casting

Casting, punching, machining

9.8 kg

High-precision component

Converter Housing

Products & Solutions

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